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Vitana Private Limited
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IoT Quality & Yield Platform for a Tier-1 Manufacturer

Time-series + computer-vision platform that lifted first-pass yield 5% and cut scrap by 18%.

Manufacturing IoT — control room
01/02
On site

Manufacturing IoT — control room

Client

Tier-1 Manufacturer (confidential)

Location

Detroit, MI

Timeline

1 May 2023 — 15 Sept 2024

Industry

Manufacturing

01

The challenge

Time-series + computer-vision platform that lifted first-pass yield 5% and cut scrap by 18%.

02

The approach

Multi-plant IoT data platform fusing PLC time-series with computer-vision quality detection. Closed-loop with operator dashboards and supervisor alerts. Lifted first-pass yield by 5% and reduced scrap by 18% across three plants in 9 months.

03

The outcome

  • 3 plants in production
  • +5% first-pass yield
  • -18% scrap rate
  • Real-time operator dashboards

Gallery

On-site photography

Execution timeline

Phase-by-phase progress

Live progress tracking with photographic documentation from each construction phase.

  1. Phase 01

    Edge Connectivity

    Completed
    100%Progress

    PLC connectivity, edge gateway rollout, and time-series ingestion.

  2. Phase 02

    Computer Vision Quality

    Completed
    100%Progress

    Trained CV models on defect classes and deployed to line cameras.

  3. Phase 03

    Closed-loop Ops

    Completed
    100%Progress

    Operator dashboards, supervisor alerts, and closed-loop responses on the line.

Ready to ship outcomes?

Let's build something that lasts.

Tell us your business question, your data estate, and the timeline. We respond within one business day with a written hypothesis and a delivery plan.

Enquiries

contactus@vitanagroup.com

Support

support@vitanagroup.com